{"id":7785,"date":"2026-06-25T12:29:28","date_gmt":"2026-06-25T10:29:28","guid":{"rendered":"https:\/\/doteco.com\/news\/accuracy-and-savings-lets-do-the-math\/"},"modified":"2026-06-25T14:23:25","modified_gmt":"2026-06-25T12:23:25","slug":"accuracy-and-savings-lets-do-the-math","status":"publish","type":"post","link":"https:\/\/doteco.com\/en\/news\/accuracy-and-savings-lets-do-the-math\/","title":{"rendered":"ACCURACY AND SAVINGS: LET\u2019S DO THE MATH"},"content":{"rendered":"\n<p><strong>In gravimetric dosing systems, accuracy represents the deviation between the set value and the actual value delivered. Even when this deviation is small (for example \u00b11\u20132%), the impact on the annual consumption of additives can be significant, especially in high\u2011volume production lines using expensive materials.&#13;\nChoosing a more accurate dosing system therefore helps reduce unnecessary material consumption, but how much are we actually talking about?&#13;\nTo answer this question, we have created a simple calculator that simulates two different accuracy levels and provides an indicative estimate of the potential savings.<\/strong><\/p>\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-container-core-group-is-layout-46ef5af8 wp-block-group-is-layout-constrained\" style=\"margin-top:var(--wp--preset--spacing--80);margin-bottom:var(--wp--preset--spacing--80)\">\n<h2 class=\"wp-block-heading has-l-font-size\">WHY SUCH A SMALL ERROR CAN GENERATE A LARGE COST<\/h2>\n\n\n\n<p>Since a certain degree of variability in dosing is always present, operators tend to set a slightly higher set\u2011point to avoid the risk of under\u2011dosing, which could compromise product quality.<br\/><br\/>This slight over\u2011correction, even if minimal, results in an increase in the actual consumption of additives. <strong>Over the course of a year, the difference can become substantial.<\/strong><\/p>\n\n\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-container-core-group-is-layout-46ef5af8 wp-block-group-is-layout-constrained\" style=\"margin-top:var(--wp--preset--spacing--80);margin-bottom:var(--wp--preset--spacing--80)\">\n<h2 class=\"wp-block-heading has-l-font-size\">CUMULATIVE EFFECT ON PRODUCTION<\/h2>\n\n\n\n<p>In a plant operating thousands of hours per year, even a 1.5% deviation can amount to hundreds of kilograms of additional material.<br\/>The cost of this extra material represents a \u201chidden cost\u201d that is often not immediately perceived but has a direct impact on the system\u2019s Total Cost of Ownership (for more details on the Total Cost of Ownership, <a href=\"https:\/\/doteco.com\/en\/news\/total-cost-of-ownership-of-dosing-systems\/\" type=\"link\" id=\"https:\/\/doteco.com\/en\/news\/total-cost-of-ownership-of-dosing-systems\/\">click here<\/a>).<\/p>\n\n\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-container-core-group-is-layout-46ef5af8 wp-block-group-is-layout-constrained\" style=\"margin-top:var(--wp--preset--spacing--80);margin-bottom:var(--wp--preset--spacing--80)\">\n<h2 class=\"wp-block-heading has-l-font-size\">ACCURACY AND SAVINGS<\/h2>\n\n\n\n<p>At this point, the question is: how much can you actually save by choosing a more accurate dosing system?<br\/>The simulation allows you to compare two accuracy levels and estimate, in an indicative way, the impact on material consumption. While it is not a rigorous calculation model, it provides a useful ballpark estimate of the potential savings and the resulting effect on material costs when opting for a more precise feeder.<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"657\" src=\"https:\/\/doteco.com\/wp-content\/uploads\/Screen-calculator-1024x657.png\" alt=\"\" class=\"wp-image-7780\" style=\"width:585px;height:auto\" srcset=\"https:\/\/doteco.com\/wp-content\/uploads\/Screen-calculator-1024x657.png 1024w, https:\/\/doteco.com\/wp-content\/uploads\/Screen-calculator-300x193.png 300w, https:\/\/doteco.com\/wp-content\/uploads\/Screen-calculator-768x493.png 768w, https:\/\/doteco.com\/wp-content\/uploads\/Screen-calculator.png 1229w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-d234f690 wp-block-buttons-is-layout-flex\" style=\"margin-top:var(--wp--preset--spacing--50);margin-bottom:var(--wp--preset--spacing--50)\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/doteco.com\/en\/accuracy-impact-calculator\/\">TRY THE SIMULATOR<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<p><\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>In gravimetric dosing systems, accuracy represents the deviation between the set value and the actual value delivered. Even when this deviation is small (for example \u00b11\u20132%), the impact on the annual consumption of additives can be significant, especially in high\u2011volume production lines using expensive materials.&#13; Choosing a more accurate dosing system therefore helps reduce unnecessary [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":7774,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[98,97],"tags":[],"class_list":["post-7785","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-insights-technical-topics"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>ACCURACY AND SAVINGS: LET\u2019S DO THE MATH - Doteco<\/title>\n<meta name=\"description\" content=\"In gravimetric dosing systems, accuracy represents the deviation between the set value and the actual value delivered.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/doteco.com\/en\/news\/accuracy-and-savings-lets-do-the-math\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"ACCURACY AND SAVINGS: LET\u2019S DO THE MATH - 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